CAD engineering – Intelligent solutions for efficient product development.

From ergonomics and packaging to function and production, the design of a component has to satisfy a range of requirements. Our employees in CAD engineering combine expert knowledge with the latest trends and can turn your idea into a product range for series production. From our many years of experience, we know that carefully attuned work processes are the basis for successful design and engineering. With this in mind, our CAD engineering team will support you from the design phase of a vehicle through to series production. Working in accordance with all applicable standards, we help to draw up the design concept, oversee the modelling and visualisation of your products, and ensure efficient data management. We use tools such as Catia, NX and Creo to do so and continuously develop intelligent solutions tailored to your specific requirements. We stand ready to assist as your specialists in body in white engineering, interior design, external design and equipment design. Our perspective is not limited to single components; instead, we focus on ensuring optimal interaction between all components.

 

Our CAD engineering services

Functionality, feasibility and cost-efficiency – these three aspects guide our CAD engineering work and help us to create a wide range of design concepts for you. Our ASAP specialists conduct packaging and functional examinations to ensure we meet the wide range of geometric and functional requirements. In our work, we focus not only on making the best possible use of the installation space available but also on ergonomics, assembly characteristics and maintenance properties. By using models of the installation space and design sketches, we make sure that individual components correspond to your design specifications. This allows us to lay the foundations for smooth and efficient implementation as early as the conceptual phase.

Bespoke component development – with geometric modelling and visualisation, we can guarantee the functionality and accuracy of fit of your product. To achieve this, our ASAP specialists draw on 3D models and create a precise representation of the design. We create volume models with parametric attributes, which then form the basis for digital mock-ups, CAE analyses and simulations. Even before component production begins, this 3D volume modelling allows us to create realistic visualisations and conduct virtual testing. This means we can test the functionality and performance of components without the need for physical prototypes – ensuring the utmost precision and maximum productivity. 

Using CAD system such as CATIA VJ and NX10/11, we oversee the implementation of your design concepts – from the design phase through to series production. We take care of the release data and offer advice and guidance on design issues throughout your projects. In terms of functional development, our design engineers continuously gather further insights from FEM analyses, testing and production simulations. By combining this insight with our expertise from past projects, we can generate potential solutions for components and systems. We never lose sight of key factors such as producibility, costs and both aesthetically pleasing and functional design. As your expert partner in CAD engineering, we can take on responsibility for technical project management and develop various vehicle components. 

By drawing on our expertise in the field of data management, we can ensure consistently precise data throughout the product development process. We prepare your CAD data for archiving and provide it in structured formats in PLM systems. This ensures data can be accessed quickly and consistently from different locations. But that’s not all – our ASAP specialists are continuously developing new methods for efficient and automated data processing. Our testing and validation engineers have already begun to apply these new applications. By working with us, you benefit from our data management solutions and enjoy efficient design data storage and management.

Industry 4.0 – Materials for the automobile of the future.

Selecting the right materials is a crucial discipline in automotive manufacturing. With their extensive expertise in materials science, our ASAP specialists will support and advise you throughout the component design process. As well as conventional materials, we can draw on high-tech materials in accordance with your requirements. We combine the experience gained in past projects with the latest trends and develop innovative solutions for the automobile of the future. Our service spectrum ranges from lightweight solutions and our expertise in fibre-reinforced materials to compounds made from aluminium and steel. We keep aspects of eco-friendliness, resource efficiency, comfort and safety in mind at all times. By working together to create a sophisticated combination of different materials and intelligent connection technologies, we can open up new horizons for automotive engineering.

 

Interiors of the future.

In a project to integrate a head-up display with state-of-the-art technology in a series vehicle, we approached the interdisciplinary areas of design engineering, electronics, software and vehicle construction as closely intertwined elements. To ensure a virtual image is displayed correctly and in the right location in practice, our visual design specialists initially simulated different layouts and define the optimum position for the module in the vehicle. Our CAD engineering team started by carrying out packaging analyses and creating design concepts that were then translated into CAD models for adjustments to the dashboard and body in white, images for the HUD and adjustments to the wire harness. Our specialists’ wide-ranging developments in the fields of electronics and software programming formed the basic tools, enabling us to project HMI content at the correct positions. The final stage of the project involved physically adapting the vehicle and commissioning the new elements in collaboration with the system’s supplier.

 

Design engineering meets megatrends.

Key future trends, such as autonomous driving, present new challenges for materials technology and design engineering. Self-driving cars not only need to be transparent to certain types of radiation but must also ensure a high level of safety. Passengers will not necessarily have to sit upright and facing the direction of travel in future – a trend which demands new concepts in the fields of materials research and component development. However, the challenges of fully automated vehicles are not limited to materials science alone. The vehicle interiors of the future will require high levels of flexibility and effectively become an additional living space for passengers. For our design engineers, this development opens up new possibilities for vehicle interior design. Considerations for future vehicle interiors include alternative seating positions for working, relaxation and social interactions. In terms of the cockpit, the layout of displays and the dashboard will also change; in future, novel technologies such as eye tracking, gesture control and voice control will play a role in vehicle control.

More about autonomous driving

Masoud Abdolvand – Head of Interior CAD Engineering, Wolfsburg.

Future-focused design engineering: as the Head of Interior CAD Engineering, Masoud Abdolvand is involved in designing next-generation automobiles along with his team. “Vehicle interiors are undergoing a transformation. In future, passenger space will become a living space; the trend is towards lifestyle and work environments,” explains Abdolvand. This development requires new concepts, focusing in particular on the cockpit and seating. “Creativity and innovative solutions will be particularly important, as the designs for each component will have to satisfy new requirements.” Masoud Abdolvand pursues project objectives and budget targets, manages resources and often makes customer visits – all of which will continue to require innovative solutions.

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